threadsizes

3/4-16 Tap Drill Size

Unified fine (UNF) · 16 threads per inch · ASME B1.1, class 2B

For a 3/4 tap: 3/4-10 coarse takes a 21/32" drill, 3/4-16 fine takes an 11/16" drill.

What size drill bit for a 3/4-16 tap?

11/16"fractional drill
0.6875inch
17.46mm
77%thread
No 11/16" drill? Use 17.5 mm (75%).

To scale section of the tapped hole

Section of a 3/4-16 tapped hole to scale: 11/16" (0.6875) drill, thread length 1.5 times the diameter. ⌀0.7500 P 0.0625 (16 TPI) DRILL 11/16" Thread 1.5 × D +5 P drill
Drawn from the 3/4-16 basic profile. Hatched area is the part; the thread runs 1.5 × D and the drill goes 5 pitches deeper for a plug tap.

Drill options % of thread

Drill options for 3/4-16
DrillInchmmThread2B
11/16"Use 0.6875 17.46 77% ✓
17.5 mm 0.6890 17.50 75% ✓
45/64" 0.7031 17.86 58% ✗

75% (orange tick) is the usual target. Hard or gummy metals like stainless are often tapped at 60 to 65% to spare the tap; aluminum, brass and plastic take 75% or a little more. The last column checks the hole against the 2B minor diameter limits (0.682 in to 0.696 in).

3/4-16 UNF ASME B1.1, class 2B

Major diameter0.7500 in / 19.05 mm
Threads per inch16 TPI (pitch 0.0625 in)
Pitch diameter (basic)0.7094 in
Minor diameter 2B0.6823–0.6964 in
Thread-forming tap drill23/32" 0.7188 in

Clearance hole ASME B18.2.8

Close25/32"0.781 in
Normal13/16"0.812 in
Loose29/32"0.906 in

For a screw that passes through the part. Normal fit is the default; close fit locates the part more accurately but leaves no room for hole position error.

Hole depth rule of thumb

  • 0.750 inthread length for full strength in steel (1 × D)
  • 1.125 inin cast iron or brass (1.5 × D), up to 1.500 in in aluminum
  • +0.313 inextra drill depth below the thread for a plug tap (5 pitches), +0.125 in with a bottoming tap

Shop notes

An 11/16 drill gives about 77% thread and is the right answer, with a 17.5 mm drill as the metric twin at about 75%. Both are inside the 2B minor diameter limits. That is the whole list: the next fraction, 45/64, is out at about 58%, so 3/4-16 does not leave room for a "loose" substitute the way smaller fine threads do.

At this size the drill is rarely the problem. The tap is. A 3/4 fine tap in steel needs a long wrench, cutting oil and a hole drilled straight, the same as the coarse 3/4-10. Starting the tap square, with a guide if you have one, saves more threads than any choice of drill.

In hydraulics, 3/4-16 is the -8 size for SAE straight-thread O-ring ports and 37 degree flare (JIC) fittings. As with any port, the spot face and O-ring seat matter as much as the thread, so a port tool is the better route for a real hydraulic connection.

The coarse 3/4-10 drill, 21/32, is not a near miss: at 0.6562 in it is far under the 0.6823 in minimum minor diameter for 3/4-16.