threadsizes

M6 Tap Drill Size (M6 x 1.0)

ISO metric coarse · 1 mm pitch · ISO 261 / 965-1, class 6H

What size drill bit for a M6 tap?

5 mmmetric drill
0.1969inch
5.00mm
77%thread
No 5 mm drill? Use #8 (73%).

To scale section of the tapped hole

Section of a M6 x 1 tapped hole to scale: 5 mm (0.1969) drill, thread length 1.5 times the diameter. ⌀6 mm P 1 mm DRILL 5 mm Thread 1.5 × D +5 P drill
Drawn from the M6 x 1 basic profile. Hatched area is the part; the thread runs 1.5 × D and the drill goes 5 pitches deeper for a plug tap.

Drill options % of thread

Drill options for M6 x 1
DrillInchmmThread6H
#10 0.1935 4.92 84% ✗
#9 0.1960 4.98 79% ✓
5 mmUse 0.1969 5.00 77% ✓
#8 0.1990 5.06 73% ✓
5.1 mm 0.2008 5.10 69% ✓
#7 0.2010 5.11 69% ✓
13/64" 0.2031 5.16 65% ✗
#6 0.2040 5.18 63% ✗
5.2 mm 0.2047 5.20 62% ✗

By material Aluminum, brass, mild steel: 5 mm (77%) · Stainless, tool steel: 5.1 mm (69%)

75% (orange tick) is the usual target. Hard or gummy metals like stainless are often tapped at 60 to 65% to spare the tap; aluminum, brass and plastic take 75% or a little more. The last column checks the hole against the 6H minor diameter limits (4.92 mm to 5.15 mm).

M6 x 1 ISO 261, 965-1, class 6H

Major diameter6 mm / 0.2362 in
Pitch1 mm
Pitch diameter (basic)5.351 mm
Minor diameter 6H4.917–5.153 mm
Thread-forming tap drill5.6 mm 0.2205 in

Clearance hole ISO 273

Close6.4 mm6.4 mm
Normal6.6 mm6.6 mm
Loose7 mm7 mm

For a screw that passes through the part. Normal fit is the default; close fit locates the part more accurately but leaves no room for hole position error.

Hole depth rule of thumb

  • 6 mmthread length for full strength in steel (1 × D)
  • 9 mmin cast iron or brass (1.5 × D), up to 12 mm in aluminum
  • +5 mmextra drill depth below the thread for a plug tap (5 pitches), +2 mm with a bottoming tap

Shop notes

For metric coarse threads the rule is simple: tap drill equals diameter minus pitch. For M6 x 1 that is 6 minus 1, a 5.0 mm drill, which gives about 77% thread and sits inside the 6H minor diameter tolerance.

In an inch-only shop, a #9 (0.1960 in, 79%) or a #8 (0.1990 in, 73%) both work. The 13/64 that is usually within reach is a different story: at 5.16 mm it cuts only about 65% thread and leaves the hole above the 6H maximum minor diameter. It will hold in a pinch, but it is the wrong default.

M6 is the cage nut size in most square-hole equipment racks and a common size for body and panel fasteners. Plain "M6" always means the 1 mm coarse pitch; the fine M6 x 0.75 exists but you will rarely meet it outside special hardware.

Not a 1/4-20

M6 and 1/4-20 are close in size and often confused. A 1/4-20 bolt will not start in an M6 hole at all, and an M6 screw in a 1/4-20 hole binds after a turn or two. If one of them refuses to thread, check the other before reaching for a bigger wrench.