threadsizes

M8 x 1 Tap Drill Size

ISO metric fine · 1 mm pitch · ISO 261 / 965-1, class 6H

What size drill bit for a M8 x 1 tap?

7 mmmetric drill
0.2756inch
7.00mm
77%thread
No 7 mm drill? Use 9/32" (66%) or J (74%).

To scale section of the tapped hole

Section of a M8 x 1 tapped hole to scale: 7 mm (0.2756) drill, thread length 1.5 times the diameter. ⌀8 mm P 1 mm DRILL 7 mm Thread 1.5 × D +5 P drill
Drawn from the M8 x 1 basic profile. Hatched area is the part; the thread runs 1.5 × D and the drill goes 5 pitches deeper for a plug tap.

Drill options % of thread

Drill options for M8 x 1
DrillInchmmThread6H
6.9 mm 0.2717 6.90 85% ✗
I 0.2720 6.91 84% ✗
7 mmUse 0.2756 7.00 77% ✓
J 0.2770 7.04 74% ✓
7.1 mm 0.2795 7.10 69% ✓
K 0.2810 7.14 66% ✓
9/32" 0.2813 7.14 66% ✓
7.2 mm 0.2835 7.20 62% ✗

By material Aluminum, brass, mild steel: 7 mm (77%) · Stainless, tool steel: 7.1 mm (69%)

75% (orange tick) is the usual target. Hard or gummy metals like stainless are often tapped at 60 to 65% to spare the tap; aluminum, brass and plastic take 75% or a little more. The last column checks the hole against the 6H minor diameter limits (6.92 mm to 7.15 mm).

M8 x 1 ISO 261, 965-1, class 6H

Major diameter8 mm / 0.3150 in
Pitch1 mm
Pitch diameter (basic)7.351 mm
Minor diameter 6H6.917–7.153 mm
Thread-forming tap drill7.6 mm 0.2992 in

Clearance hole ISO 273

Close8.4 mm8.4 mm
Normal9 mm9 mm
Loose10 mm10 mm

For a screw that passes through the part. Normal fit is the default; close fit locates the part more accurately but leaves no room for hole position error.

Hole depth rule of thumb

  • 8 mmthread length for full strength in steel (1 × D)
  • 12 mmin cast iron or brass (1.5 × D), up to 16 mm in aluminum
  • +5 mmextra drill depth below the thread for a plug tap (5 pitches), +2 mm with a bottoming tap

Shop notes

M8 x 1 is the fine pitch, and it has to be called out by name: a drawing or a bolt marked just "M8" means M8 x 1.25. Drill 7 mm here for about 77% thread.

The common mistake is drilling with the coarse thread's 6.8 mm out of habit. That drill is smaller than anything that passes the 6H minor diameter check for M8 x 1, and the result is a hole that is hard to tap and a tap that is more likely to break. Even 6.9 mm and letter I are too tight.

The inch options are better than you might expect. Letter J (0.2770 in, 74%) is the closest; letter K and 9/32 (both about 66%) still pass the minor diameter check and make sense in hard material. The 9/32 is the one most people already own.

The finer pitch also shrinks the margin. One tenth of a millimeter, from 7 mm to 7.1 mm, takes the thread from 77% to 69%, and 7.2 mm is outside the limits. On the coarse M8 the same step costs far less.