threadsizes

3/8-16 Tap Drill Size

Unified coarse (UNC) · 16 threads per inch · ASME B1.1, class 2B

For a 3/8 tap: 3/8-16 coarse takes a 5/16" drill, 3/8-24 fine takes a Q drill.

What size drill bit for a 3/8-16 tap?

5/16"fractional drill
0.3125inch
7.94mm
77%thread
No 5/16" drill? Use 8 mm (74%).

To scale section of the tapped hole

Section of a 3/8-16 tapped hole to scale: 5/16" (0.3125) drill, thread length 1.5 times the diameter. ⌀0.3750 P 0.0625 (16 TPI) DRILL 5/16" Thread 1.5 × D +5 P drill
Drawn from the 3/8-16 basic profile. Hatched area is the part; the thread runs 1.5 × D and the drill goes 5 pitches deeper for a plug tap.

Drill options % of thread

Drill options for 3/8-16
DrillInchmmThread2B
7.8 mm 0.3071 7.80 84% ✗
7.9 mm 0.3110 7.90 79% ✓
5/16"Use 0.3125 7.94 77% ✓
8 mm 0.3150 8.00 74% ✓
O 0.3160 8.03 73% ✓
8.1 mm 0.3189 8.10 69% ✓
8.2 mm 0.3228 8.20 64% ✗
P 0.3230 8.20 64% ✗
8.3 mm 0.3268 8.30 59% ✗

By material Aluminum, brass, mild steel: 5/16" (77%) · Stainless, tool steel: O (73%)

75% (orange tick) is the usual target. Hard or gummy metals like stainless are often tapped at 60 to 65% to spare the tap; aluminum, brass and plastic take 75% or a little more. The last column checks the hole against the 2B minor diameter limits (0.307 in to 0.321 in).

3/8-16 UNC ASME B1.1, class 2B

Major diameter0.3750 in / 9.53 mm
Threads per inch16 TPI (pitch 0.0625 in)
Pitch diameter (basic)0.3344 in
Minor diameter 2B0.3073–0.3214 in
Thread-forming tap drillS 0.3480 in

Clearance hole ASME B18.2.8

Close25/64"0.391 in
Normal13/32"0.406 in
Loose27/64"0.422 in

For a screw that passes through the part. Normal fit is the default; close fit locates the part more accurately but leaves no room for hole position error.

Hole depth rule of thumb

  • 0.375 inthread length for full strength in steel (1 × D)
  • 0.563 inin cast iron or brass (1.5 × D), up to 0.750 in in aluminum
  • +0.313 inextra drill depth below the thread for a plug tap (5 pitches), +0.125 in with a bottoming tap

Shop notes

3/8-16 has the easiest tap drill in the inch chart to remember: a 5/16 drill, 0.3125 in, about 77% thread. Nothing to look up, and it is in every fractional set.

When the 5/16 is dull or missing, an 8 mm drill (74%) or a letter O (73%) is the sensible stand-in, and both sit well inside the 2B limits. An 8.1 mm still works at 69% and is a fair pick for stainless or tough alloy steel, where a lighter thread means less torque on the tap. Avoid 21/64. It is the next fractional size up, and at about 58% it falls outside the minor diameter limits.

The metric neighbor is M10 x 1.5, larger than it looks (0.394 in against 0.375 in) and with a pitch of 16.9 tpi, close enough to 16 to fool the eye. They are not the same hole: the 8.5 mm drill for M10 is too big to even appear in the 3/8-16 table. The fine version, 3/8-24, needs a Q drill instead.

3/8-16 is also the larger of the two camera mount threads in ISO 1222, found on bigger tripods and tripod heads, so a 5/16 drill and a 3/8-16 tap are what repair a stripped one.