threadsizes

3/8-24 Tap Drill Size

Unified fine (UNF) · 24 threads per inch · ASME B1.1, class 2B

For a 3/8 tap: 3/8-16 coarse takes a 5/16" drill, 3/8-24 fine takes a Q drill.

What size drill bit for a 3/8-24 tap?

Qletter drill
0.3320inch
8.43mm
79%thread
No Q drill? Use 8.5 mm (75%).

To scale section of the tapped hole

Section of a 3/8-24 tapped hole to scale: Q (0.3320) drill, thread length 1.5 times the diameter. ⌀0.3750 P 0.0417 (24 TPI) DRILL Q Thread 1.5 × D +5 P drill
Drawn from the 3/8-24 basic profile. Hatched area is the part; the thread runs 1.5 × D and the drill goes 5 pitches deeper for a plug tap.

Drill options % of thread

Drill options for 3/8-24
DrillInchmmThread2B
8.4 mm 0.3307 8.40 82% ✓
QUse 0.3320 8.43 79% ✓
8.5 mm 0.3347 8.50 75% ✓
8.6 mm 0.3386 8.60 67% ✓
R 0.3390 8.61 67% ✓
8.7 mm 0.3425 8.70 60% ✗
11/32" 0.3438 8.73 58% ✗

By material Aluminum, brass, mild steel: Q (79%) · Stainless, tool steel: R (67%)

75% (orange tick) is the usual target. Hard or gummy metals like stainless are often tapped at 60 to 65% to spare the tap; aluminum, brass and plastic take 75% or a little more. The last column checks the hole against the 2B minor diameter limits (0.330 in to 0.340 in).

3/8-24 UNF ASME B1.1, class 2B

Major diameter0.3750 in / 9.53 mm
Threads per inch24 TPI (pitch 0.0417 in)
Pitch diameter (basic)0.3479 in
Minor diameter 2B0.3299–0.3396 in
Thread-forming tap drillT 0.3580 in

Clearance hole ASME B18.2.8

Close25/64"0.391 in
Normal13/32"0.406 in
Loose27/64"0.422 in

For a screw that passes through the part. Normal fit is the default; close fit locates the part more accurately but leaves no room for hole position error.

Hole depth rule of thumb

  • 0.375 inthread length for full strength in steel (1 × D)
  • 0.563 inin cast iron or brass (1.5 × D), up to 0.750 in in aluminum
  • +0.208 inextra drill depth below the thread for a plug tap (5 pitches), +0.083 in with a bottoming tap

Shop notes

Q is the chart drill at about 79% thread, a little on the full side for a fine pitch. Most shops will get a better hole from the 8.5 mm drill, which gives about 75% and is already in any kit with an M10 x 1.5 tap, since that is its tap drill too. For stainless or tough steel, an R (about 67%) still keeps the hole inside the 2B minor diameter limits and takes real load off the tap.

The drill to leave in the index is 11/32. It is the fraction that looks right, and at 0.3438 in it is too big: about 58% thread and outside the limits. On a 24-pitch thread, R at 0.3390 in is acceptable and 11/32 at 0.3438 in is out of spec.

The coarse sibling, 3/8-16, is drilled 5/16, and that drill is far too small for 3/8-24: at 0.3125 in it is well under the 0.3299 in minimum minor diameter. If a 3/8 fine tap is suddenly very hard to turn, check which drill made the hole.

You will find 3/8-24 as the mounting thread on many drill chucks of the 3/8 in size, so a chuck that came off a drill usually wants this tap, not the coarse one.

Questions

What size is a letter Q drill bit?

A letter Q drill is 0.3320 in (8.43 mm), between 21/64 (0.3281 in) and 11/32 (0.3438 in). It is the standard tap drill for 3/8-24.